Converting a Graflex to a Darth Vader ROTJ style saber

 
Introduction
Parts
Template
Drilling
Ear Bending
Test Fit
Painting
Bottom Shell
Install Parts
EL Elect.
The Joining
Finishing Up
Finished Pics

 

Joining the Halves Together

Attaching the two halves is just about the same whether you have a switch in the control box or not. The two small screws that go through the outer band are what clamps the halves together. They screw into the inner band which has threaded holes. Once everything is slid together then you can tighten these down and the tubes will be held together very rigid.

The control box is held on by a single hex bolt set-screw that attaches to the middle hole in the mid-band. For the EL style with the switch, you pop the cap off of the switch and the control box just sits right over it and one it is screwed in place the cap should pop back in the switch and ride inside the hole in the back end of the control box. If the switch does not faction freely then there is a lot of adjustment in the way the bands fit together as one can be slid up and down or side to side and then tightened back up to try to install the box again to see if you have a good fit. Try this a few times as it take a good eye to line it up right the first time.